fbcs-2k forklift battery charging system
FBCS-2K Product Image

Benefits

  • Ultra-Quiet
  • Compact and Lightweight
  • Rugged & Reliable
  • Ensure years of safe and trouble free operation
  • Provides a fast & accurate charge
  • Download Data Sheet PDF
 

The FBCS-2K Forklift Battery Charging System provides up to 2000 watts to charge a 12, 24, 32, or 48 Volt battery system from a 110 or 220VAC source. The batteries must share a common ground.


This all-new single board design incorporates state-of-the-art, switchmode technology for unmatched efficiency and ultra-quiet operation. Multiple stages of filtering reduce radiated or conducted noise to very low levels. Extra features include adjustable output voltage, audible and visual indicators for low input voltage, low output voltage, over temperature and an equalize charging cycle. Safety features include both charger and battery over-temperature shutdown, current limiting, short circuit protection with automatic recovery, input undervoltage shutdown, reverse battery hook-up protection, a dry contact alarm relay output, output overvoltage crowbar, as well as added silicone and conformal spray.


All units come standard with two precision Digital Volt/Ammeters and two Battery Temperature Sensors. We are confident that you will get many years of reliable service from this AC Battery Charging System.


Features

  • Built for industrial plant and harsh shop environments
  • Factory adjusted output voltage for charging standard or deep cycle lead-acid, VRLA or Gel cell type battery
  • Temperature compensated charging
  • High tolerance for shock and vibration
  • Ultra-quiet, low EMI operation
  • Can be left permanently connected
  • 2-stage charger
  • Dry contact output fail relay
  • Conformally Sprayed
  • Audible & visual indicators for output overload, low input voltage, low output voltage & over-temperature
  • Over-temperature shutdown
  • Short circuit protection
  • Output over-voltage crowbar
  • Inrush Current Limiting with solid state bypass
  • Thermostatically controlled fans
  • 3 year parts and labour warranty

Applications

  • Forklift Charging Stations
  • Materials Handling Facilities
  • Electric Utilities and Manufacturing Plants
  • OEM Applications

Electrical [Input]
Nominal Vac (ip) 110 208 220
Actual (Vac) 105-125 190-230 210-250
Input Amps (Max) 27.6 16.0 13.8
Input Circuit Breaker 20Ax2 10Ax2 10Ax2
Input Frequency 45-65 Hz
Noise on Input < 50mV
Electrical [Output]
Output Nominal (op) 12 24 32 48
Output Volts (DC) 13.6 27.2 36.3 54.4
Absorption Voltage (Vdc) 14.4 28.8 38.4 57.6
Charging Amps 120 80 60 40
Output Adjustment(Vdc) ± 1.0V
Output Fuses(AGC) (40x2) x2 (40x2) x2 (40x2) x2 (30x2) x2
Battery Banks 1 or 2 (3 Bank Option Available)
Battery Size
(Amp Hrs.)
480-720 320-480 240-360 160-240
Output Crowbar 16.0 ± 0.5V 32.0 ± 1.0V 42.7 ± 1.3V 63.9 ± 2.0V
Output Ripple & Noise < 50 mV
Regulation
(Line & Load)
< +/- 0.5%
Temperature Comp. -30 mV/°C -60 mV/°C -80 mV/°C -120 mV/°C
Duty Cycle Continuous 100% for 24 hours per day
Efficiency > 75% @ Maximum Output
Stages 2
Environmental Specification
Operating Temp. Range -25° to +40°C @ maximum output
Derate Linearly 2.5% per °C from 40°C
(Optional -40°C extra wide temp. operation avail.)
Humidity 0 - 95°C Relative Humidity
(non-condensing) with optional conformal coating
Audible Noise NONE - 0db @ 3 ft
Typical Service Life >10 years (87,600 hours)
Isolation Input-Case & input-output 1500VDC
Output - Case 500VDC(1500VDC @ 48V O/P)
Mechanical Specification
Length 24.0 in/ 61.0 cm
Width 20.0 in/ 50.8 cm
Height 6.0 in/ 15.3 cm
Clearance 1 inch (2.5 cm) all around
Material Marine Grade Aluminium
Finish Black Anodize / Powder Epoxy Coat
Fastenings All 18-8 Stainless Steel
Weight 30.0 lb / 15.0 kg
Connections Anderson Output Connectors
Warranty 3 years
Safety Approval to CSA/UL Standard pending (Contact us for info)
FBCS-2K Mechanical Drawing
 
Product Catalogue
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